Fireplace Hearth


         

                           

      We added a feature to our Sitting Room Makeover of a fireplace.  While it's not quite as elegant as a built-in fireplace, we were pleased to learn about a selection of beautiful fireplaces offered by Home Decorator's Collection (http://www.homedecorators.com).  The result is a fine piece of furniture that adds the charm and warmth of a real fire to our Sitting Room.  Once in place, however, we decided the fireplace look might be enhanced with the look of a hearth.

             

      The decision to create a hearth became much easier than deciding how to create one.  One initial idea was to have a slab of granite cut, but experts told us that simply laying granite on carpet would cause such materials to crack within a short period of time.  Other ideas included tile or linoleum.  We would look for ideas each time we stopped  by The Home Depot or Lowe's.  In one such visit to Lowe's, we found a stock pile of Armstrong Swiftlock laminate flooring at a clearance price. 

              

      The packs of five panels are each about 1 foot by 4 feet each; essentially each panel is a strip of one by four tiles wide.  The panels are easy to cut to size and lock together when installed.  We purchased one package that offered tiles in a gray slate look.

         

      We determined the size of a platform that would become the hearth by measuring the length of the laminate flooring panels and comparing that against adequate space for the fireplace.  Knowing that we had a number of home projects, we invested in a table saw to cut the lumber to the sizes we needed.

             

      The thick plywood was used for the top and bottom of the platform.  We wanted it to be sturdy and heavy, so using thick plywood as a top and bottom helped us to attain that goal.  The pine was cut and positioned around the parameter of the platform.  Two additional lengths (shown at right) were cut and added as center support beams so that the platform would not tend to bow in the center over time.

                       

      We used a product called Liquid Nails adhesive to position the pieces of the pine and plywood together, we then pre-drilled screw holes and counter sank large head screws to permanently hold the pieces in place.

     

      The laminate flooring has tabs that has to be cut off of edges that we wanted flush with the platform.  We used the table saw to accomplish all of our cutting tasks of the Armstrong flooring making certain we always cut the pieces with the good side up to prevent the surface of the table saw from scratching the finish.

                                  

      Once cut, we used the Liquid Nails adhesive to secure the panels to the platform.  We did all this while positioning the platform on a pair of sawhorses so that the working surface was at a comfortable level.  We placed large towel rags over the sawhorses so that they would not scratch the surface when we had it turned over.

        

         

      Above is an image of the platform once the four exposed sides were wrapped by the laminate flooring.  We would not not need to attach flooring to the back of the hearth since it was being placed against the wall and the bottom would not need to be covered either.

                  

      We used caulk to fill holes left by the countersunk screws and in spaces left by unused channels of the Swiftlock interlocking system.  That way any pressure applied to the edges of the flooring would not cause otherwise hollow areas to chip off.

                 

      After the laminate flooring panels were all glued into place and the adhesive dried, we cut and positioned edge trim.  Again, we used Liquid Nails to adhere the trim, but we also used an air nailer to shoot brads into the trim to secure them in place.  The trim not only adds a nice finished touch, but it also hides the edges of the flooring that would normally be hidden by baseboards.

     

      We used an awl to hammer the heads of brads into the trim and a paintable drywall filler to fill in indentations caused by the brads.

                         

      We used a Rust-Oleum product called American Accents on the trim that actually causes objects to look like stone when applied.  We felt that a gray stone look on the trim would compliment the slate look of the laminate flooring.  The paint itself is a gray tone, but very small fragments of other colored material also shoots out with the paint that causes a texture much like stone.  We used a similar product for a surface on a baker's rack that we updated and the end result was very nice.

                             

      To protect the laminate surface as we painted the trim, we used brown shipping paper and taped the edges with blue painter's tape.  It only took a few minutes to paint all of the trim.

             

      The next day, the paper and tape was removed exposing a very dramatic look for our new fireplace hearth.  To address a concern that the vertical trim may transfer paint to carpet, we applied a product called Saf-T-Bak by Testworth Laboratories.  This product is brushed on and is formulated to coat the underside of rugs.  We felt that type of protection should be quite suitable.

                  

      In the end, the hearth looks great.  The construction is sturdy enough to hold the fireplace as well as the fireplace screen that we constructed out of a framed stained glass window.  The hearth helps protect the carpeting and makes the fireplace appear to be a larger centerpiece for the room.

                            


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photos ©2003-2005 Donald A. Thomas, Jr.